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2004 TOYOTA Highlander

5 recalls Risk Grade: B- Most severe issue: Critical

All recalls are free to repair at your local dealership. Contact your dealer to schedule service.

Known Safety Recalls

Critical #11V539000 Plain English
Component

ENGINE AND ENGINE COOLING

Manufacturer
Toyota Motor Engineering & Manufacturing
What Happened
The crankshaft pulley in your vehicle is a critical part that helps the engine run smoothly. In some 2004-2006 models, a problem with the adhesive holding the pulley together could cause it to become misaligned, leading to vibrations and warning lights.
Risk if Unfixed
If the pulley fails, the belt for your power steering pump could break, causing your power steering to fail. This would make it harder to steer your vehicle, increasing the risk of a crash.
Free Fix
Your Toyota dealer will check the crankshaft pulley and replace it with a new one, free of charge, if needed. The repair is expected to start in early January 2012, and you'll be notified when it's time to schedule the repair.
Show original NHTSA language
Original — What Happened
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004 AVALON VEHICLES; 2004 AND 2005 CAMRY, CAMRY SOLARA, HIGHLANDER, AND SIENNA VEHICLES, 2006 HIGHLANDER HYBRID; 2004 AND 2005 LEXUS ES330 AND RX330; AND 2006 LEXUS RX400H VEHICLES MANUFACTURED FROM JUNE 1, 2004 THROUGH MARCH 31, 2005, EQUIPPED WITH THE 1MZ-FE OR 3MZ-FE ENGINE. THE AMOUNT OF ADHESIVE AGENT APPLIED BETWEEN THE OUTER RING AND THE TORSIONAL RUBBER DAMPER (INNER RING) IN THE CRANKSHAFT PULLEY MAY BE INADEQUATE. IF THE ADHESIVE IS INSUFFICIENT, THERE IS A POSSIBILITY THAT THE OUTER RING MAY BECOME MISALIGNED AND IT MAY NOT PROPERLY ROTATE WITH THE INNER RING, CAUSING NOISE AND/OR ILLUMINATION OF THE BATTERY DISCHARGE INDICATOR LIGHT.
Original — Risk if Unfixed
IN SOME CASES, THE BELT FOR THE POWER STEERING PUMP MAY BECOME DETACHED FROM THE PULLEY WHICH COULD RESULT IN A LOSS OF POWER STEERING AND A SUDDEN INCREASE IN STEERING EFFORT, INCREASING THE RISK OF A CRASH.
Original — Remedy
TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL CHECK THE CRANKSHAFT PULLEY TO IDENTIFY WHETHER IT WAS PRODUCED BY THE U.S. SUPPLIER. IF SO, THE DEALER WILL REPLACE THE PULLEY WITH A NEW ONE AT NO CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING EARLY JANUARY 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Critical #10V499000 Plain English
Component

SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:MASTER CYLINDER

Manufacturer
TOYOTA MOTOR NORTH AMERICA, INC.
What Happened
The brake master cylinder is the part that helps you press the brake pedal. In your 2004-2006 Lexus RX, the rubber seal inside the master cylinder might not work properly if you use the wrong brake fluid.
Risk if Unfixed
If this happens, brake fluid could leak into the brake booster, causing the brake pedal to feel different, and eventually, your brakes might not work as well as they should. This could make it harder to stop your vehicle and increase the risk of a crash.
Free Fix
Your Lexus dealer will replace the faulty rubber seal with a new one, free of charge. You should schedule the repair as soon as you get the recall notice.
Show original NHTSA language
Original — What Happened
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2006 AVALON, MODEL YEAR 2004-2006 HIGHLANDER, MODEL YEAR 2004-2006 LEXUS RX, AND MODEL YEAR 2006 LEXUS GS AND IS VEHICLES. BRAKE FLUID CONTAINING POLYMERS IS USED THAT ACTS AS LUBRICANTS FOR CERTAIN BRAKE SYSTEM COMPONENTS. IF REPLACEMENT BRAKE FLUID IS USED THAT DOES NOT CONTAIN SUCH POLYMERS, OR THAT CONTAINS ONLY SMALL AMOUNTS, A PART OF THE RUBBER SEAL LOCATED AT THE REAR OF THE BRAKE MASTER CYLINDER MAY BECOME DRY, AND THE SEAL MAY CURL DURING MOVEMENT OF THE PISTON. IF THIS OCCURS, A SMALL AMOUNT OF BRAKE FLUID COULD SLOWLY LEAK FROM THE SEAL INTO THE BRAKE BOOSTER.
Original — Risk if Unfixed
A LEAK OF BRAKE FLUID COULD LEAD TO A CHANGE IN BRAKE PEDAL FEEL AND OVERTIME A DEGRADATION IN BRAKING PERFORMANCE INCREASING THE RISK OF A CRASH.
Original — Remedy
DEALERS WILL REPLACE THE SEAL WITH A NEWLY DESIGNED ONE. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 15, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 AND LEXUS AT 1-800-255-3987.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Under Review #11V112000 Plain English
Component

VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

Manufacturer
TOYOTA MOTOR NORTH AMERICA, INC.
What Happened
The accelerator pedal is a crucial part that helps you control your vehicle's speed. In some 2004-2007 Highlander and Lexus RX models, the floor carpet cover can slip out of place and touch the pedal, causing a problem.
Risk if Unfixed
If the carpet cover interferes with the pedal, it may get stuck in a partially pressed position, making it hard to control your speed. This could lead to a crash if you can't stop the vehicle in time.
Free Fix
Your dealer will replace the floor carpet cover with a new one that's designed to stay in place, free of charge. Just wait for the recall notice and schedule the repair as soon as you can.
Show original NHTSA language
Original — What Happened
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2006 HIGHLANDER, HIGHLANDER HYBRID, AND MODEL YEAR 2004-2007 LEXUS RX330, RX350, AND RX400H VEHICLES. IF THE FORWARD RETENTION CLIP USED TO SECURE THE FLOOR CARPET COVER, WHICH IS LOCATED IN FRONT OF THE CENTER CONSOLE, IS NOT INSTALLED PROPERLY THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL AND INTERFERE WITH THE ACCELERATOR PEDAL ARM.
Original — Risk if Unfixed
IF THIS OCCURS, THE ACCELERATOR PEDAL MAY TEMPORARILY BECOME STUCK IN A PARTIALLY DEPRESSED POSITION RATHER THAN RETURN TO THE IDLE POSITION. A STUCK ACCELERATOR PEDAL MAY RESULT IN UNINTENDED AND SUSTAINED VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP, INCREASING THE RISK OF A VEHICLE CRASH.
Original — Remedy
DEALERS WILL REPLACE THE FLOOR CARPET COVER WITH A NEWLY DESIGNED ONE FREE OR CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING MARCH 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Under Review #06V253000 Plain English
Component

VEHICLE SPEED CONTROL:ACCELERATOR PEDAL

Manufacturer
TOYOTA MOTOR NORTH AMERICA, INC.
What Happened
The clips that hold your center console in place can come loose, causing the console to lean towards the gas pedal. This is a problem because it can interfere with the pedal's ability to return to its normal position.
Risk if Unfixed
If the console leans towards the gas pedal, it can make it harder for the pedal to return to idle, which could increase the risk of a crash, especially at low speeds.
Free Fix
Your dealer will replace the clips that hold the center console in place, free of charge, to prevent this issue. You should schedule the repair as soon as possible to ensure your safety on the road.
Show original NHTSA language
Original — What Happened
ON CERTAIN SPORT UTILITY AND HYBRID VEHICLES, THE TWO RETAINING CLIPS FOR THE DRIVER'S SIDE FORWARD CENTER CONSOLE CAN BECOME LOOSE. IF BOTH CLIPS SEPARATE FROM THE FLOOR CARPET COVER, THE COVER MAY LEAN TOWARD THE ACCELERATOR PEDAL, CAUSING INTERFERENCE WITH THE ACCELERATOR PEDAL ROD.
Original — Risk if Unfixed
THIS CONDITION MAY INTERFERE WITH THE ACCELERATOR PEDAL RETURNING TO THE IDLE POSITION INCREASING THE RISK OF A CRASH.
Original — Remedy
DEALERS WILL REPLACE THE TWO FLOOR CARPET COVER RETAINING CLIPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 24, 2006, AND SHOULD BE COMPLETED BY EARLY SEPTEMBER 2006. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331 OR LEXUS AT 1-800-255-3987.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Under Review #04V181000 Plain English
Component

LATCHES/LOCKS/LINKAGES:DOORS:LATCH

Manufacturer
TOYOTA MOTOR NORTH AMERICA, INC.
What Happened
The child protection lock on your rear doors is a safety feature that helps keep kids from opening the doors from the inside. But if you slam the door shut with the lock on, there's a chance the lock could accidentally toggle off.
Risk if Unfixed
If the lock disengages, you might think the doors are secure, but in reality, a child could still open the door from the inside while you're driving. This could cause them to fall out and get hurt.
Free Fix
Your Toyota dealer will shorten the lock lever to prevent this from happening, and the repair is free. You'll receive a notification letter on or after May 7, 2004.
Show original NHTSA language
Original — What Happened
CERTAIN SPORT UTILITY VEHICLES HAVE A CHILD PROTECTION LOCK (CPL) SYSTEM ON BOTH OF THE REAR SIDE DOORS. WHEN AN OPERATOR OF THE VEHICLE CLOSES THE DOOR VERY HARD WITH THE CPL LEVER SET TO THE LOCK POSITION, THERE IS A POSSIBILITY THAT THE LEVER MAY CONTACT THE BODY PANEL, CAUSING THE CPL LEVER TO MOVE INTO THE UNLOCK POSITION.
Original — Risk if Unfixed
THIS CONDITION COULD ALLOW THE DOOR TO BE OPENED WITH THE INSIDE WHILE THE OPERATOR BELIEVES THAT THE CPL WAS ACTIVATED. IF THE DOOR WERE OPENED FROM THE INSIDE WHILE THE VEHICLE WAS IN MOTION, AN OCCUPANT COULD FALL OUT AND BE INJURED.
Original — Remedy
DEALERS WILL SHORTEN THE CPL LEVER. OWNER NOTIFICATION BEGAN MAY 7, 2004. OWNERS SHOULD CONTACT TOYOTA AT 1-800-331-4331.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →

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