The intake manifold in your Sprinter is the part that directs air and fuel into your engine. In some 2002-2003 Sprinter models, the intake manifold could corrode due to a chemical reaction with diesel fuel.
Risk if Unfixed
If the intake manifold corrodes, it could cause an exhaust leak, damage the fuel line, and heat damage to the insulation at the firewall. This could lead to a fuel leak, which in the presence of an ignition source, could result in a fire.
Free Fix
Your dealer will inspect and replace the intake manifold at no cost to you. You should contact your dealer to confirm repair availability and schedule the repair.
Show original NHTSA language
Original — What Happened
MERCEDES-BENZ USA (MBUSA) IS RECALLING CERTAIN MODEL YEAR 2002- 2003 SPRINTER 2500 AND 3500 VANS SOLD AS DODGE AND FREIGHTLINER VEHICLES. THE INTAKE MANIFOLDS MAY HAVE CORRODED. A CHEMICAL REACTION INVOLVING SULFUR IN THE DIESEL FUEL THAT TAKES PLACE UNDER CERTAIN CONDITIONS CAN LEAD TO THE FORMATION OF SULFURIC ACID IN THE EXHAUST CHANNEL OF THE INTAKE MANIFOLD.
Original — Risk if Unfixed
INTAKE MANIFOLD CORROSION MAY LEAD TO AN EXHAUST GAS LEAK, DAMAGE TO THE FUEL RETURN LINE WHICH COULD CAUSE A FUEL LEAK, AND HEAT DAMAGE TO THE INSULATION AT THE FIRE WALL. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Original — Remedy
DEALERS WILL INSPECT AND REPLACE THE INTAKE MANIFOLD FREE OF CHARGE. CHRYSLER, LLC WILL NOTIFY OWNERS OF DODGE SPRINTERS AND MBUSA WILL NOTIFY OWNERS FREIGHTLINER SPRINTERS. THIS RECALL IS AN EXPANSION OF A PREVIOUS RECALL (PLEASE SEE RECALL CAMPAIGN 09V-418). THE SAFETY RECALL BEGAN ON OCTOBER 11, 2011. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403 OR SPRINTER AT 1-843-695-5031.
The intake manifold in your van is a part that helps your engine breathe. In certain 2002-2003 models, the intake manifold can corrode due to a chemical reaction with the diesel fuel.
Risk if Unfixed
If the intake manifold corrodes, it could cause a gas leak, damage the fuel line, and lead to heat damage to the insulation around the engine. This could cause a fire or make your engine overheat.
Free Fix
Your dealer will inspect and replace the intake manifold for free. You should contact your dealer to confirm repair availability and schedule the repair.
Show original NHTSA language
Original — What Happened
SPRINTER IS RECALLING CERTAIN MODEL YEAR 2002 THROUGH 2003 VANS SOLD AS DODGE AND FREIGHTLINER VEHICLES. THE INTAKE MANIFOLDS MAY HAVE CORRODED. A CHEMICAL REACTION INVOLVING SULFUR IN THE DIESEL FUEL THAT TAKES PLACE UNDER CERTAIN CONDITIONS CAN LEAD TO THE FORMATION OF SULFURIC ACID IN THE EXHAUST CHANNEL OF THE INTAKE MANIFOLD.
Original — Risk if Unfixed
INTAKE MANIFOLD CORROSION MAY LEAD TO AN EXHAUST GAS LEAK, DAMAGE TO THE FUEL RETURN LINE WHICH COULD CAUSE A FUEL LEAK, AND HEAT DAMAGE TO THE INSULATION AT THE FRONT WALL.
Original — Remedy
DEALERS WILL INSPECT AND REPLACE THE INTAKE MANIFOLD FREE OF CHARGE. CHRYSLER, LLC IS HANDLING THE OWNER NOTIFICATION AND REMEDY FOR THIS CAMPAIGN. THE RECALL BEGAN ON JUNE 4, 2010. OWNERS MAY CONTACT CHRYSLER AT 1-800-853-1403 OR SPRINTER AT 843-695-5031.
This model year has 2 recorded safety recalls. Model-level listings do not establish VIN-specific open recalls or whether this vehicle is safe to drive. Check your VIN and contact the manufacturer for recall instructions.
What is the ENGINE AND ENGINE COOLING:EXHAUST SYSTEM recall for the 2002 MERCEDES-BENZ Sprinter? (Campaign #11V410000)
The intake manifold in your Sprinter is the part that directs air and fuel into your engine. In some 2002-2003 Sprinter models, the intake manifold could corrode due to a chemical reaction with diesel fuel. If the intake manifold corrodes, it could cause an exhaust leak, damage the fuel line, and heat damage to the insulation at the firewall. This could lead to a fuel leak, which in the presence of an ignition source, could result in a fire. Your dealer will inspect and replace the intake manifold at no cost to you. You should contact your dealer to confirm repair availability and schedule the repair.
What is the ENGINE AND ENGINE COOLING:EXHAUST SYSTEM recall for the 2002 MERCEDES-BENZ Sprinter? (Campaign #09V418000)
The intake manifold in your van is a part that helps your engine breathe. In certain 2002-2003 models, the intake manifold can corrode due to a chemical reaction with the diesel fuel. If the intake manifold corrodes, it could cause a gas leak, damage the fuel line, and lead to heat damage to the insulation around the engine. This could cause a fire or make your engine overheat. Your dealer will inspect and replace the intake manifold for free. You should contact your dealer to confirm repair availability and schedule the repair.