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2004 GMC Savana

7 recalls Risk Grade: A- Most severe issue: Critical

All recalls are free to repair at your local dealership. Contact your dealer to schedule service.

Known Safety Recalls

Critical #12V388000 Plain English
Component

FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:FILLER PIPE AND CAP

Manufacturer
GENERAL MOTORS LLC
What Happened
Your vehicle has a part called the fuel filler pipe, which is like a long, thin tube that connects your fuel tank to the fuel opening on the side of your vehicle. Water and debris can get trapped in a protective cover around this pipe, causing it to rust.
Risk if Unfixed
If the pipe corrodes badly, it could crack and start leaking fuel when you fill up your tank. If there's an open flame nearby, like a cigarette or a spark from the vehicle, it could ignite the fuel and cause a fire.
Free Fix
Your dealership will replace the fuel filler neck with a new one that's designed to prevent corrosion, free of charge. You should schedule the repair once you receive the recall notice.
Show original NHTSA language
Original — What Happened
General Motors (GM) is recalling certain model year 2003-2004 Chevrolet Express and GMC Savana vehicles, equipped with a left side cargo door, and originally sold or currently registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin, and the District of Columbia. Water and road contaminants may become trapped in the protective conduit that covers the fuel filler pipe and may cause the pipe to corrode.
Original — Risk if Unfixed
Significant corrosion may allow fuel to leak during refueling, and in the presence of an ignition source; there is an increased risk of fire.
Original — Remedy
GM will notify owners, and dealers will install a new fuel filler neck, free of charge. The safety recall began on October 1, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546 and GMC at 1-866-996-9463.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Critical #05V043000 Plain English
Component

SERVICE BRAKES, HYDRAULIC

Manufacturer
GENERAL MOTORS CORP.
What Happened
Your vehicle has a brake booster that uses hydraulic fluid to help you stop. The booster's accumulator, which holds this fluid, might crack and break apart while you're driving.
Risk if Unfixed
If this happens, pieces could fly out and hurt you or others nearby. More importantly, the brake fluid could leak out, making it harder to steer and brake. This could cause an accident without warning.
Free Fix
The dealership will check your brake booster for free to make sure it's working right. If it's not, they'll replace it with a new one at no cost to you.
Show original NHTSA language
Original — What Happened
CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.
Original — Risk if Unfixed
IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.
Original — Remedy
DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Critical #04V320000 Plain English
Component

POWER TRAIN:AUTOMATIC TRANSMISSION:LEVER AND LINKAGE:COLUMN SHIFT

Manufacturer
GENERAL MOTORS CORP.
What Happened
The transmission shift cable assembly in your vehicle may come loose, causing the gearshift to misalign with the transmission's actual gear position.
Risk if Unfixed
If the shift cable separates, you may accidentally shift out of gear, which could cause your vehicle to move unexpectedly, leading to a potential crash.
Free Fix
A free inspection and replacement of the transmission shift cable assembly will be performed by your dealership, starting from August 19, 2004. You can contact Chevrolet at 1-800-630-2438 or GMC at 1-866-996-9463 to schedule an appointment.
Show original NHTSA language
Original — What Happened
CERTAIN VANS WERE BUILT WITH A TRANSMISSION SHIFT CABLE ASSEMBLY THAT MAY SEPARATE. IF THE CABLE ASSEMBLY SEPARATES, THE TRANSMISSION SHIFT LEVER POSITION AND THE TRANSMISSION INDICATOR MAY NO LONGER CORRELATE.
Original — Risk if Unfixed
IF THIS WERE TO OCCUR, THE VEHICLE COULD MOVE IN A DIRECTION NOT ANTICIPATED BY THE DRIVER, WHICH COULD RESULT IN A VEHICLE CRASH.
Original — Remedy
DEALERS WILL INSPECT THE TRANSMISSION SHIFT CABLE ASSEMBLY, AND IF NECESSARY, REPLACE IT. THE RECALL BEGAN ON AUGUST 19, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Critical #04V045000 Plain English
Component

SERVICE BRAKES, HYDRAULIC

Manufacturer
GENERAL MOTORS CORP.
What Happened
The brake hydro-boost system in your vehicle is a crucial part that helps you stop safely. The valve that regulates this system might be slightly too small, which could cause problems.
Risk if Unfixed
If the valve seal breaks, you might feel a slightly increased resistance when you press the brake pedal, and it could take a bit more effort to slow down or come to a stop. This could make driving more challenging, especially in emergency situations.
Free Fix
Your dealership will replace the faulty valve with a new one, free of charge. You should schedule the repair as soon as you get the recall notice.
Show original NHTSA language
Original — What Happened
CERTAIN SPORT UTILITY VEHICLES, PICKUP TRUCKS, AND PASSENGER VANS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 135, ?PASSENGER CAR BRAKE SYSTEMS.? SOME OF THESE VEHICLES WERE PRODUCED WITH AN OUT-OF-SPECIFICATION BRAKE HYDRO-BOOST HOUSING RELIEF VALVE BORE.
Original — Risk if Unfixed
CONSEQUENTLY, THE VALVE O-RING SEAL MAY FRACTURE. STEERING EFFORTS MAY BE SLIGHTLY INCREASED WHILE BRAKING OR PARKING. UNDER CERTAIN DRIVING CONDITIONS, A FRACTURED SEAL MAY REQUIRE A SLIGHT INCREASE IN THE APPLIED BRAKE PEDAL EFFORT TO ACHIEVE THE SAME VEHICLE DECELERATION RATE AS PRIOR TO THE SEAT FRACTURE.
Original — Remedy
DEALERS ARE TO REPLACE THE HYDRO-BOOST RELIEF VALVE. THE RECALL BEGAN ON JUNE 18, 2004. OWNERS SHOULD CONTACT CADILLAC AT 1-866-982-2339; CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR HUMMER AT 1-866-486-6376.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
High Priority #05V558000 Plain English
Component

SEAT BELTS

Manufacturer
GENERAL MOTORS CORP.
What Happened
The front and rear seat belt buckles in your van are the parts that keep you securely fastened in. In some cases, they might not latch or come undone easily, which is a serious issue.
Risk if Unfixed
If this happens, you're at risk of not being properly restrained in a crash, which could lead to more severe injuries.
Free Fix
Your dealer will check the buckles and replace the entire assembly if it's not working correctly. If it's working, they'll just replace a small cover. This is free, and you'll get a letter when it's time to schedule the repair.
Show original NHTSA language
Original — What Happened
ON CERTAIN FULL-SIZE PASSENGER, CARGO, OR CUTAWAY VANS, THE FRONT AND REAR SEAT BELT BUCKLES WILL NOT LATCH OR WILL NOT UNLATCH.
Original — Risk if Unfixed
IN THE EVENT OF A CRASH, A SEAT OCCUPANT MAY NOT BE PROPERLY RESTRAINED INCREASING THE RISK OF PERSONAL INJURY.
Original — Remedy
DEALERS WILL INSPECT THE BUCKLES AND, IF FOUND TO BE INOPERATIVE, THE ENTIRE BUCKLE ASSEMBLY WOULD BE REPLACED. FOR BUCKLES FOUND TO BE OPERATIVE, DEALER WILL REPLACE ONLY THE UPPER BUCKLE COVER. THE RECALL WILL BE CONDUCTED IN PHASES. THE FIRST PHASE MAILING BEGAN DURING MARCH 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
High Priority #04V189000 Plain English
Component

SEAT BELTS:FRONT:BUCKLE ASSEMBLY

Manufacturer
GENERAL MOTORS CORP.
What Happened
Your vehicle's seat belt buckle assembly may not be strong enough to withstand a sudden stop, which could affect its ability to keep you safe in a crash.
Risk if Unfixed
If the seat belt doesn't work properly, you could be injured in a crash.
Free Fix
The dealership will replace the seat belt buckle for free, and you should contact Chevrolet at 1-800-630-2438 or GMC at 1-866-996-9463 by May 7, 2004.
Show original NHTSA language
Original — What Happened
CERTAIN VANS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 209, "SEAT BELT ASSEMBLIES." THESE VEHICLES MAY HAVE BEEN PRODUCED WITH SEAT BELT BUCKLE ASSEMBLIES CONTAINING A LATCH WITH A BRITTLE CONDITION THAT MAY NOT WITHSTAND THE FORCE REQUIREMENTS OF THE STANDARD.
Original — Risk if Unfixed
THE SAFETY BELT MAY NOT RESTRAIN THE OCCUPANT AS INTENDED DURING A CRASH, WHICH COULD RESULT IN INJURY TO THE OCCUPANT.
Original — Remedy
DEALERS WILL REPLACE THE SAFETY BELT BUCKLE. THE RECALL BEAGN MAY 7, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Moderate #23V247000 Plain English
Component

ELECTRICAL SYSTEM:WIRING

Manufacturer
General Motors, LLC
What Happened
The wiring in your Chevrolet or GMC van is designed to power your rear heating and air conditioning system. If you have this system but don't use it, the wiring can get damaged by moisture and overheat.
Risk if Unfixed
If the wiring overheats, it could catch fire, which could spread quickly and cause significant damage to your vehicle.
Free Fix
Your dealer will seal the exposed wiring to prevent overheating, and this repair is completely free. You should schedule the fix as soon as possible after receiving the recall notice.
Show original NHTSA language
Original — What Happened
General Motors, LLC (GM) is recalling certain 2003-2023 Chevrolet Express Cutaway and GMC Savana Cutaway incomplete vehicles equipped with wiring for an optional rear heating, ventilation, and air-conditioning (HVAC) system. When the HVAC blower motor circuit is left unused with exposed connectors and wiring, the circuit can corrode and overheat.
Original — Risk if Unfixed
An overheated electrical circuit increases the risk of a fire.
Original — Remedy
Dealers will properly seal the rear HVAC blower motor circuits at the left side B-pillar, free of charge. Owner notification letters were mailed May 2, 2023. Owners may contact Chevrolet customer service at 1-800-222-1020 or GMC customer service at 1-800-462-8782. GMC's number for this recall is N222386050.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →

Browse by Component

SERVICE BRAKES, HYDRAULIC
2 recalls
SEAT BELTS
2 recalls
FUEL SYSTEM, GASOLINE
1 recall
POWER TRAIN
1 recall
ELECTRICAL SYSTEM
1 recall

Other GMC Savana Years

2019
5 recalls
2018
7 recalls
2017
6 recalls
2016
7 recalls
2015
4 recalls
2014
7 recalls
2013
9 recalls
2012
7 recalls
2011
5 recalls
2010
4 recalls
2009
8 recalls
2008
7 recalls
2007
3 recalls
2006
7 recalls
2005
5 recalls
2003
11 recalls
2000
2 recalls

Related Pages

2003 GMC Savana Recalls 2005 GMC Savana Recalls All GMC Recalls GMC Savana Recall History