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2001 BMW 540iA

3 recalls Most severe issue: Critical

All recalls are free to repair at your local dealership. Contact your dealer to schedule service.

Known Safety Recalls

Critical #02V138000 Plain English
Component

ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

Manufacturer
BAYERISCHE MOTOREN WERKE
What Happened
The fan in your vehicle helps keep your engine cool by blowing air through the radiator. It's controlled by an electronic unit that can fail, causing the fan to stop working.
Risk if Unfixed
If the fan fails, your engine can overheat, causing damage to the engine itself. In the worst case, the electrical system in the fan control unit could catch fire.
Free Fix
Your authorized BMW dealer will replace the faulty fan, free of charge. You should schedule the repair as soon as possible, and contact BMW at 1-800-831-1117 if it's not done within a reasonable time.
Show original NHTSA language
Original — What Happened
ON CERTAIN PASSENGER VEHICLES, THE ENGINE AUXILIARY/COOLING FAN OPERATION, INCLUDING VARIABLE SPEED, IS ELECTRONICALLY CONTROLLED. FAILURE OF THE FAN MOTOR CAN CAUSE THE ELECTRICAL CIRCUITRY OF THE FAN CONTROL UNIT TO OVERLOAD AND FAIL, CAUSING THE FAN TO STOP OPERATING.
Original — Risk if Unfixed
IF THIS WERE TO OCCUR, ENGINE OVERHEATING AND SUBSEQUENT ENGINE DAMAGE COULD RESULT. IN ADDITION, IT IS POSSIBLE FOR THE FAILURE OF THE ELECTRICAL CIRCUITRY TO CAUSE A FIRE IN THE FAN CONTROL UNIT LOCATED IN THE FRONT OF THE ENGINE COMPARTMENT.
Original — Remedy
DEALERS WILL REPLACE THE FAN. OWNER NOTIFICATION BEGAN SEPTEMBER 28, 2001. THIS IS A SUPPLEMENT TO A RECALL THAT BEGAN DURING SEPTEMBER 2001 (SEE RECALL CAMPAIGN 01V206). OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Critical #01V206000 Plain English
Component

ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN

Manufacturer
BAYERISCHE MOTOREN WERKE
What Happened
The fan in your vehicle is controlled by an electric motor that helps keep your engine cool. In certain models, this motor can fail, causing the fan to stop working.
Risk if Unfixed
If the fan stops working, your engine could overheat and suffer damage. There's also a small chance of a fire breaking out in the fan control unit located in the front of the engine compartment.
Free Fix
Your authorized BMW dealer will replace the faulty fan with a new one at no cost to you. You should schedule the repair as soon as you get the recall notice, and if you encounter any issues, contact BMW directly at 1-800-831-1117.
Show original NHTSA language
Original — What Happened
VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE ENGINE AUXILIARY/COOLING FAN OPERATION, INCLUDING VARIABLE SPEED, IS ELECTRONICALLY CONTROLLED. FAILURE OF THE FAN MOTOR CAN CAUSE THE ELECTRICAL CIRCUITRY OF THE FAN CONTROL UNIT TO OVERLOAD AND FAIL, CAUSING THE FAN TO STOP OPERATING.
Original — Risk if Unfixed
IF THIS WERE TO OCCUR, ENGINE OVERHEATING AND SUBSEQUENT ENGINE DAMAGE COULD RESULT. IN ADDITION, IT IS POSSIBLE FOR THE FAILURE OF THE ELECTRICAL CIRCUITRY TO CAUSE A FIRE IN THE FAN CONTROL UNIT LOCATED IN THE FRONT OF THE ENGINE COMPARTMENT.
Original — Remedy
DEALERS WILL REPLACE THE FAN. OWNER NOTIFICATION BEGAN SEPTEMBER 28, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
High Priority #03V421000 Plain English
Component

AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE-INACTIVE

Manufacturer
BAYERISCHE MOTOREN WERKE
What Happened
The air bag control module is a critical computer that activates your front and side airbags, as well as your seatbelt pretensioners and battery safety terminal. In some 2003 BMW models, this module can malfunction, causing unexpected airbag deployment.
Risk if Unfixed
If an airbag deploys unexpectedly, it could seriously hurt anyone sitting too close. What's even more concerning is that the malfunction could also trigger the starter cable to disconnect from the battery, leaving you stranded with a dead engine.
Free Fix
Your BMW dealer will replace the faulty air bag control module at no cost to you. You should schedule the repair as soon as possible, and you can contact BMW at 1-800-831-1117 to get started.
Show original NHTSA language
Original — What Happened
ON CERTAIN PASSENGER VEHICLES, A MICROPROCESSOR IN THE AIR BAG CONTROL MODULE, WHICH ACTIVATES THE FRONT AIR BAGS, THE SIDE AIR BAGS, THE FRONT SEAT SAFETY BELT PRETENSIONERS, AND THE BATTERY SAFETY TERMINAL, MAY HAVE A MALFUNCTION THAT COULD LEAD TO AN UNINTENDED ACTIVATION OF ONE OR MORE OF THESE COMPONENTS.
Original — Risk if Unfixed
UNEXPECTED DEPLOYMENT OF THE AIR BAG(S) COULD CAUSE SERIOUS INJURY IF AN OCCUPANT IS TOO CLOSE TO THE DEPLOYING AIR BAG(S). IN ADDITION, THE BATTERY SAFETY TERMINAL MAY ALSO BE ACTIVATED. IF THAT HAPPENS, THE STARTER CABLE WOULD BECOME DISCONNECTED FROM THE BATTERY, AND THE ENGINE COULD NOT BE RESTARTED.
Original — Remedy
DEALERS WILL REPLACE THE AIR BAG CONTROL MODULE. OWNER NOTIFICATION BEGAN NOVEMBER10, 2003. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →

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