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2009 FORD E-150 FUEL SYSTEM, OTHER Recalls

3 recalls Highest severity: Critical

All recalls are free to repair at your local dealership. Contact your dealer to schedule service for FUEL SYSTEM, OTHER issues.

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FUEL SYSTEM, OTHER Safety Recalls

Critical #11V450000 Plain English
Component

FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM

Manufacturer
ROUSH PERFORMANCE PRODUCTS, INC.
What Happened
Your vehicle's fuel injection system has a faulty clip that could cause a propane leak. This is a part of a special fuel system installed by Roush to run on propane autogas.
Risk if Unfixed
If a propane leak happens near an ignition source, it could cause a fire.
Free Fix
Roush will replace the faulty clip for free. They will contact you to arrange the repair, and the recall started on September 26, 2011. You can also contact them at 1-734-466-6255 to ask about the recall.
Show original NHTSA language
Original — What Happened
ROUSH IS RECALLING CERTAIN MODEL YEAR 2009-2011 FORD E-150, E-250, AND E-350 5.4L ENGIN VANS/WAGONS/CUTAWAYS, AND MODEL YEAR 2010-2011 FORD E-450 6.8L ENGINE CUTAWAY VEHICLES ALTERED BY ROUCH TO OPERATE USING THE ROUSH BRANDED CLEANTECH PROPANE AUTOGAS FUEL SYSTEM. THE FUEL RAILS INCLUDED IN THE KITS CONTAIN IMPROPERLY SEATED INJECTOR RETENTION CLIPS. THIS COULD RESULT IN LEAKAGE OF PROPANE AUTOGAS.
Original — Risk if Unfixed
A PROPANE LEAK IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Original — Remedy
ROUSH WILL NOTIFY OWNERS OF THE VEHICLES OF WHICH THE KITS WERE INSTALLED IN ORDER TO ARRANGE FOR FREE REPLACEMENT OF THE INJECTOR RETENTION CLIPS. THE SAFETY RECALL BEGAN ON SEPTEMBER 26, 2011. OWNERS MAY CONTACT ROUSH AT 1-734-466-6255.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Critical #11E033000 Plain English
Component

FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM

Manufacturer
ROUSH INDUSTRIES, INC.
What Happened
The fuel rail in your vehicle's propane autogas fuel system kit has clips that may not be properly seated, which could cause a leak.
Risk if Unfixed
If there's a gas leak and an ignition source is present, it could cause a fire.
Free Fix
Roush will contact you to arrange for a free replacement of the faulty clips. This service is already underway, starting September 29, 2011, and you can also contact Roush at 1-800-597-6874 to initiate the process.
Show original NHTSA language
Original — What Happened
ROUSH IS RECALLING CERTAIN AFTERMARKET ROUSH CLEAN TECH LIQUID PROPANE AUTOGAS FUEL SYSTEM KITS USED FOR INSTALLATION ON THE FOLLOWING VEHICLES: MODEL YEAR 2007 AND 2008 FORD E-350 (DUEL REAR WHEEL), MY 2009-2011 FORD E- 150, E-250, AND E-350, AND MY 2009-2011 FORD E-450 CUTAWAYS. THE FUEL RAILS INCLUDED IN THE KITS CONTAIN IMPROPERLY SEATED INJECTOR RETENTION CLIPS. THIS COULD RESULT IN LEAKAGE OF PROPANE AUTOGAS. THE PART NUMBERS OF THE AFFECTED KITS ARE: P07C2-176KIT-AB, P10C2-RCOMMKIT-AB, P10C2-R150KIT-AA, P10C2-R150KIT-AC, P10C2-R350KIT-AC, P11C2-R150KIT-AA, P11C2-R150KIT-AB, P11C2-R350KIT-AA, P11C2-R350KIT-AB, P10-SO-RKIT-BA, PBC2-RKIT158-AB, PBC2-RKIT176-AB, AND PBC2-RKITMB-AC.
Original — Risk if Unfixed
A GAS LEAK IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Original — Remedy
ROUSH WILL NOTIFY OWNERS OF THE VEHICLES OF WHICH THE KITS WERE INSTALLED ON IN ORDER TO ARRANGE FOR FREE REPLACEMENT OF THE INJECTOR RETENTION CLIPS. THE SAFETY RECALL BEGAN ON SEPTEMBER 29, 2011. OWNERS MAY CONTACT ROUSH AT 1-800-59-ROUCH (1-800-597-6874.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
Critical #11E019000 Plain English
Component

FUEL SYSTEM, OTHER:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

Manufacturer
ROUSH INDUSTRIES, INC.
What Happened
There's a problem with the fuel system hoses and fittings on your vehicle. Specifically, the valves in the fuel rails are too small, which can cause propane gas to leak.
Risk if Unfixed
If there's a gas leak and an ignition source is present, it could cause a fire, which can be dangerous.
Free Fix
Roush has already fixed the issue for you by sending a replacement valve. To get it installed, contact Roush at 1-734-466-6255. The replacement is free of charge.
Show original NHTSA language
Original — What Happened
ROUSH IS RECALLING CERTAIN AFTERMARKET ROUSH CLEAN TECH LIQUID PROPANE AUTOGAS FUEL SYSTEM KITS PRODUCED BETWEEN DECEMBER 17, 2010, AND MAY 6, 2011, USED FOR INSTALLATION ON FLEET VEHICLES MODEL YEAR 2009 THROUGH 2011 FORD E-SERIES VANS/WAGONS/SHUTTLES/CUTAWAY (150, 250 AND 350) WITH 5.4L ENGINES ("E-SERIES"), AND MY 2011 FORD E-450 CUTAWAYS. THE VALVES INSTALLED IN THE SERVICE PORT OF THE FUEL RAILS OF THE KIT WERE UNDER MINIMUM SPECIFICATION FOR THE DIAMETER. THIS LED TO INSUFFICIENT COMPRESSION OF THE O-RING, ALLOWING LEAKAGE OF PROPANE AUTOGAS. THE PART NUMBERS OF THE AFFECTED KITS ARE: P10C2-R150KIT-AA, P10C2-R150KIT-AC, P10C2-R350KIT-AC, P11C2-R150KIT-AA, P11C2-R150KIT-AB, P11C2-R350KIT-AA, P11C2-R350KIT-AB, P-10-SO-RKIT-BA, PBC2-RKIT158-AB, PBC2-RKIT176-AB, AND PBC2-RKITMB-AC.
Original — Risk if Unfixed
A GAS LEAK IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN A FIRE.
Original — Remedy
AS OF MAY 27, 2011, ROUSH HAD NOTIFIED ALL OWNERS OF RECORD BY TELEPHONE AND SHIPPED TO THEM REPLACEMENT VALVES FREE OF CHARGE. OWNERS MAY CONTACT ROUSH AT 1-734-466-6255.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →

Other FORD E-150 2009 Recalls

EQUIPMENT ADAPTIVE/MOBILITY
9 recalls
EQUIPMENT
1 recall

Other FORD E-150 Years

2023
1 recall
2017
1 recall
2016
1 recall
2015
1 recall
2014
6 recalls
2013
5 recalls
2012
7 recalls
2011
12 recalls
2010
8 recalls
2008
17 recalls
2007
18 recalls
2006
15 recalls
2005
4 recalls
2004
6 recalls
2003
6 recalls
2002
3 recalls
2001
4 recalls
2000
5 recalls

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