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2025 CHEVROLET 6500XD

2 recalls Risk Grade: D Most severe issue: Critical

All recalls are free to repair at your local dealership. Contact your dealer to schedule service.

Known Safety Recalls

Critical #25V630000 NHTSA Official Language
Component

FUEL SYSTEM, OTHER:FUEL FILTER

Manufacturer
Isuzu Motors Limited
What Happened
Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, Isuzu FTR, Chevrolet 6500XD, and 2023-2026 Chevrolet 7500XD vehicles. The fuel heater may overheat, melting the casing and allowing fuel to leak into the electrical connector.
Risk if Unfixed
A fuel leak in the presence of an ignition source increases the risk of a fire.
Free Fix
Dealers will inspect and replace the fuel heater and electrical connectors as necessary, free of charge. Owner notification letters were mailed November 7, 2025. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2504.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →
High Priority #25V719000 NHTSA Official Language
Component

SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:HANGER/BRACKET

Manufacturer
Isuzu Motors Limited
What Happened
Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, 2023-2026 Chevrolet 7500XD, 2018-2026 Chevrolet 6500XD, and Isuzu FTR vehicles. The axle stabilizer bracket bolts may crack and break, allowing the bracket to detach from the vehicle.
Risk if Unfixed
A detached axle stabilizer bracket can create a road hazard for other vehicles, increasing the risk of a crash.
Free Fix
Dealers will replace the stabilizer bar brackets, free of charge. This is a Phased campaign. Phase 1 will include Class 6 vehicles (FTR, Chevy 6500XD). Owner notification letters were mailed December 12, 2025 to FTR and Chevrolet 6500XD owners. Phase 2 will include Class 7 vehicles (FVR, Chevy 7500XD). Owner notification letters were mailed April 24, 2026 to FVR owners. Owner notification letters were mailed May 11, 2026 to Chevrolet 7500XD owners. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2506.
View full recall details → Repairs are free at any authorized dealer. Find a dealer →

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Other CHEVROLET 6500XD Years

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Frequently Asked Questions

What is the overall risk grade for the 2025 CHEVROLET 6500XD?

The 2025 CHEVROLET 6500XD has a risk grade of D. This grade is calculated from 2 NHTSA safety recalls, weighted by severity, recency, and temporal decay. Grades range from A+ (excellent) to F (avoid).

How many safety recalls does the 2025 CHEVROLET 6500XD have?

The 2025 CHEVROLET 6500XD has 2 known safety recalls on record. All recalls are repaired free of charge at authorized dealerships.

What is the most severe recall for the 2025 CHEVROLET 6500XD?

The most severe recall for the 2025 CHEVROLET 6500XD is classified as critical. This indicates a life-threatening safety issue that should be addressed promptly.

Is the 2025 CHEVROLET 6500XD safe to drive?

This model year has 2 recorded safety recalls. Model-level listings do not establish VIN-specific open recalls or whether this vehicle is safe to drive. Check your VIN and contact the manufacturer for recall instructions.

What is the FUEL SYSTEM, OTHER:FUEL FILTER recall for the 2025 CHEVROLET 6500XD? (Campaign #25V630000)

Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, Isuzu FTR, Chevrolet 6500XD, and 2023-2026 Chevrolet 7500XD vehicles. The fuel heater may overheat, melting the casing and allowing fuel to leak into the electrical connector. A fuel leak in the presence of an ignition source increases the risk of a fire. Dealers will inspect and replace the fuel heater and electrical connectors as necessary, free of charge. Owner notification letters were mailed November 7, 2025. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2504.

What is the SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:HANGER/BRACKET recall for the 2025 CHEVROLET 6500XD? (Campaign #25V719000)

Isuzu Motors Limited (Isuzu) is recalling certain 2022-2026 Isuzu FVR, 2023-2026 Chevrolet 7500XD, 2018-2026 Chevrolet 6500XD, and Isuzu FTR vehicles. The axle stabilizer bracket bolts may crack and break, allowing the bracket to detach from the vehicle. A detached axle stabilizer bracket can create a road hazard for other vehicles, increasing the risk of a crash. Dealers will replace the stabilizer bar brackets, free of charge. This is a Phased campaign. Phase 1 will include Class 6 vehicles (FTR, Chevy 6500XD). Owner notification letters were mailed December 12, 2025 to FTR and Chevrolet 6500XD owners. Phase 2 will include Class 7 vehicles (FVR, Chevy 7500XD). Owner notification letters were mailed April 24, 2026 to FVR owners. Owner notification letters were mailed May 11, 2026 to Chevrolet 7500XD owners. Owners may contact Isuzu customer service at 1-866-441-9638. Isuzu's number for this recall is V2506.